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Surgical Mask Making Machine: The Ultimate FAQ Guide

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This is a list of all questions and answers about the surgical mask making machine.

They will help you understand the design, working principle, classification, quality standards and features of mask making machines, amongst others.

So, before you buy or import surgical mask making equipment, read this guide.

What is Surgical Mask Making Machine?

Surgical mask making machine is an electromechanical device that you can use to make surgical masks in various capacities.

Surgical mask

Why Invest in Automatic Face Mask Making Machine?

You should invest in the automatic face mask making machine to increase your face mask making output.

Here are the reasons that should compel you to invest in the automatic face masking machine.

Surgical mask making machine

Automatic surgical mask making machine increases the efficiency of making surgical masks.

It works with high level of accuracy in determining weight and size with very high levels of accuracy beyond human capabilities.

Absolutely, you can purchase the face mask making machine and the automatic face mask packing machine separately.

You can start by purchasing the face mask making machine first before purchasing the face mask packaging machine.

Due to budget constraints, you will be able to work with the face mask making machine and package then manually.

Later on, you will purchase the face mask packaging machine and integrate it with the face mask making machine.

You will, however, need a professional to assist you in the integration process of the two machines.

Apart from that, you must also purchase machines that are compatible with one another.

Additionally, you can integrate the face mask making machine with other types of machines for a complete production plant.

What is Surgical Mask Making Machine used for?

Some of the main used include:

i. Masking different Types of Surgical Masks

Primarily, you will use the surgical mask making machine to make different types of surgical masks.

Some of the face masks that you can make using the surgical mask making machine include:

  • Non-woven surgical masks
  • C -shapes surgical masks
  • Cup surgical masks

It uses state of the art manufacturing process allowing you to customize according to client specifications.

Implying that the machine will cut the raw materials for making surgical masks into various sizes and shapes.

You can use the machine to automatically feed the relevant raw materials that you need for making the face masks.

You will use the machine to accurately measure the raw materials into different sizes to meet customers specifications.

It will also fold the raw materials after matching and arranging them accordingly.

ii. Combining different Parts of Surgical Masks

You can also use the machine to piece all the parts of the mask together through different techniques such as stitching.

It can also weld the ear bands onto the face mask thus permanently sticking it to the face mask.

Apart from that the machine has the capability of inspecting the quality of the surgical masks.

iii. Sorting Surgical Masks

You will use the machine to sort the surgical masks into various sizes and categories.

iv. Printing on Surgical Masks or Packaging

It can also print the surgical masks with the required labels and designs that will meet the customers’ specifications.

As soon as it completes the manufacturing process, the machine can get rid of all the waste products accordingly.

What are the Types of Face Mask Making Machines?

There are different types of mask making machines that you can choose from depending on your preferences.

Here are the different types of face mask making machines that you can choose from.

2. High Speed Disposable Face Mask Making Machine

High speed disposable face mask making machine is a device you will use for making disposable masks at high speed.

You can use it to make disposable face masks with materials such as non-woven fabric and activated carbon and filter materials.

It has an automatic system that will do the following:

  • Feeding the machine with the raw materials to nose clipping
  • Sealing the edges of the disposable face masks
  • Cutting the finished products into various sizes

The main features of the high-speed disposable face mask making machine include:

  • High pressure double crank which controls the opening and closing of the die.
  • High intellectualization and automation running system with no pollution
  • Has a link with the air conveyor system in direct line with the filling machine

    3) Fully Automatic Inside Ear Loop Surgical Mask Making Machine

    Fully automatic surgical face mask machine

    You will use this machine to make a special type of ear loop surgical mask.

    It uses different types of materials in making the face mask and place an elastic ear loop for proper holding.

    The main features of the fully automatic inside ear loop surgical mask making machine include:

  • It is compact in design thus saving space within the factory
  • Main material for making the machine is aluminum alloy which is strong, beautiful and rustproof.
  • It has very high levels of stability with very low rates of failure.
  • Since it is automatic it comes complete with a PLC control system.
  • It also has a photoelectric detection system that will ensure low rates of failure.
  • 4) Fully Automatic Face Mask Making Machine

    This type of machine has a fully automatic system for making different types of surgical masks.

    You will need very few employees if any to help in the operations of the fully automatic face mask making machine.

    This is because most of the operations of the machine are fully automatic thus no need for human assistance.

    Some of the features of a fully automatic face mask making machine include:

  • PLC control system for proper programming, controlling and monitoring the machine
  • Aluminum alloy frame that is strong enough and rust-resistant thus increasing durability.
  • Stainless steel fixture for proper and free adjustments of the material fixtures.
  • It has an independent nose clip feeding system that is convenient for proper maintenance and adjustment.
  • It has stable performance with a continuous adjustment of the working speed.
  • 5) High Speed Automatic Medical Face Mask making Machine

  • It is capable of determining the right size of the surgical mask that you need according to the programming details.

    · Welding and Stitching System

    This is the part of the machine that is responsible for piecing all the parts of the mask together.

    It can either stitch the parts of the mask together using different stitching techniques.

    Apart from that, you can depend on it to weld the ear loops of the surgical masks together.

    · Transport System

    You will depend on the transport system consisting of guard rails and conveyor systems to move the material through various stations.

    It will also move the final products all the way to the discharge port.

    · Printing System

    The machine has the capability of printing the surgical masks with different forms of information.

    It depends on the printing system to mark the surgical masks with verified information.

    · Inspection System

    As soon as the manufacturing process is complete, the machine has to inspect the quality of the surgical masks.

    It depends on the inspection unit to check the quality of surgical masks according to the production specifications.

    Apart from that, it will also sort them out into various shapes and sizes before going through the discharge unit.

    · Discharge Unit

    You will receive the final surgical mask from the surgical mask making machine through the discharge unit.

    This is the part of the machine that will release the final product for further processing such as packaging.

    How does Surgical Mask Making Machine Work?

    It is important that you have proper knowledge on the technical aspects of making surgical masks.

    Here are some of the factors that you have to take under proper consideration to understand how the machine works.

    · Get Suitable Raw Material

    First, you have to know the kind of material that you will use in the process of making the surgical mask.

    The best materials for making surgical mask are the non-woven fabric with proper air permeability and better filtration.

    Apart from that, you need to check the material for making the surgical mask making machine.

    The best material that you can use for making surgical mask making machine is stainless steel and aluminum alloy.

    Surgical face mask made from non-woven fabric

    · Speed of Production

    You must also consider the speed at which you will produce the surgical masks.

    Implying that, you can set your surgical mask making machine to produce a certain number of masks per minute.

    This will depend greatly on the type of surgical mask making machine you are using.

    For instance, you can set the speed of the surgical mask making machine to produce 35 masks per minute.

    · Ultrasonic Specifications

    Most automatic surgical mask making machines come with the ultrasonic feature for making the surgical masks.

    You will also set the ultrasonic dimensions to a specific range which can be 20, 30, or 40 KHz.

    This will also be a great determinant on the welding properties of the machine on the mask.

    · Dimensions

    In this case, you will specify on the size of the surgical mask that you need to manufacture.

    This also includes the number of layers that you want to have on your surgical mask.

    The size of the mask and number of layers of the mask will determine the overall weight of the mask.

    How are Surgical Masks Made?

    With a proper understanding of how a surgical mask making machine works, you can now make surgical mask.

    Here is a step by step guide through the process of making a surgical using a surgical mask making machine.